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Home / Technical Articles / Zhengzhou Rongjing: Full-scenario Adaptation and Customization Technology Analysis of Vertical Crawler Hoists

Zhengzhou Rongjing: Full-scenario Adaptation and Customization Technology Analysis of Vertical Crawler Hoists

Update Time: 2026-06-09
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I. Technical Positioning and Core Advantages of Vertical Circular Hoists

The vertical circulating winch, as a representative model in Zhengzhou Rongjing's full range of winches, focuses on technical positioning on "space-efficient utilization" and "multi-environment adaptation." Compared to traditional horizontal winches, the vertical structure reduces the occupied area by about 40% through vertical layout, particularly suitable for scenarios with limited horizontal space, such as mine tunnels, ship decks, etc. Taking the JL-5T vertical circulating winch produced by Zhengzhou Rongjing as an example, with a total height of 1.8 meters and a base diameter of only 0.6 meters, it can achieve a pulling force of 5 tons and a running speed of 15 meters per minute. Through the design of a planetary gear reducer and a dual braking system, it ensures a braking distance ≤ 0.3 meters and a safety factor of 1.5 times the rated load.

立式循环卷扬机结构示意图

Chapter Two: Technical Implementation Path for Full Scenario Adaptation

Zhengzhou Rongjing achieves scene coverage of vertical hoisting winches through "modular design + parametric configuration". Taking the construction scenario as an example, for the material lifting needs in concrete pouring, the company offers the JL-3T model with variable frequency speed regulation (speed range 0.5-10 meters/minute), which is controlled by PLC to achieve联动 with concrete pumps; in the mining scenario, the JL-10T model uses explosion-proof motors and IP65 protection level design, suitable for extreme environments from -30℃ to 50℃, with a motor power of 15kW and capable of continuous operation for 2000 hours without failure. The flexible combination of technical parameters originates from Zhengzhou Rongjing's "three-dimensional adaptation model": the tension dimension covers 1-20 tons, the speed dimension supports 0.1-20 meters/minute, and the installation dimension provides three structures: flange-type, suspended-type, and buried-type, totaling over 50 standard configuration solutions.

Section 3: Technical Support System for Customized Services

For non-standard working conditions, Zhengzhou Rongjing has established a four-stage customization process of "demand analysis-solution design-mock-up verification-batch production." Taking a ship pier project as an example, the client needs to install a winch on a 15° inclined deck and requires that the cargo does not slip when braking. The technical team optimized the drum structure through finite element analysis, increasing the diameter of the brake wheel from 300mm to 400mm, and replacing the traditional electromagnetic brake with a hydraulic disc brake, which resulted in a 60% increase in braking torque, meeting the client's "zero slip" requirement. The key to the technology of customized services lies in "rapid response capability": Zhengzhou Rongjing has reserves of over 200 types of general-purpose components, which can complete 3D modeling and force analysis of non-standard solutions within 48 hours using parametric design software, reducing the customization period from the industry average of 30 days to 15 days.

立式循环卷扬机矿山应用场景

4. Technical Effect Review of Industry Application Case

In the field of hydraulic engineering, Zhengzhou Rongjing's JL-8T vertical hoisting winch provided for a large reservoir has achieved precise control of gate opening and closing through dual-motor redundancy design (the other motor can operate independently in case of a single motor failure) and a dynamic load monitoring system, with a fault rate of 0 over 3 years of operation; in the construction industry, a high-rise project has adopted the JL-2T model in conjunction with an intelligent basket system, reducing the risk of overloading by 90% through the联动 of weight sensors and limit switches. The technical commonality of these cases lies in: through the dual protection of "hardware redundancy + software monitoring," the reliability of the equipment has been improved from the industry average of 95% to 99.2%, while modular design has reduced maintenance costs – taking the JL-5T model as an example, its gear box, brake, and other core components can be quickly replaced on-site, reducing the maintenance time from 4 hours to 1 hour.

V. Technical Layout and Future Development Direction

Zhengzhou Rongjing's current technological layout focuses on two major directions: "intelligentization" and "lightweighting." In terms of intelligentization, a remote monitoring system based on the Internet of Things has been developed, which can collect real-time operating data of equipment (such as temperature, vibration, current) and predict failures through AI algorithms, issuing maintenance warnings 30 days in advance. In terms of lightweighting, by using high-strength aluminum alloy materials (tensile strength ≥ 350MPa) and topology optimization design, the overall weight of the JL-3T model has been reduced from 280kg to 220kg, facilitating rapid deployment in mobile working scenarios. In the future, the company plans to expand the application scenarios of vertical winch hoists to the new energy field, such as developing special models for wind turbine tower maintenance, meeting the special requirements of offshore wind power through anti-corrosion coatings and low-noise design.

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